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Manufacturing Training: Common Training Topics And Why It’s Important

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Effective manufacturing training is the most critical tool for bridging the growing skilled labor gap, which is projected to leave 2.4 million positions unfilled by 2028. By integrating advanced modalities such as Virtual Reality (VR) and blended learning, organizations can significantly improve safety, operational efficiency, and employee retention in high-stakes production environments.

Key Points

  • Manufacturing training is essential for bridging the skilled labor gap, which is projected to leave 2.4 million jobs unfilled by 2028.
  • Core training topics include onboarding, equipment operation and repair, complex process execution, and proactive safety protocols.
  • Implementing immersive technologies like Virtual Reality (VR) allows employees to practice high-risk tasks in a safe, controlled environment without disrupting production.
  • Investing in continuous employee development significantly boosts retention rates, reducing the high costs associated with turnover in the manufacturing sector.

What is Manufacturing Training?

Manufacturing training provides employees with the skills needed to safely operate intricate machinery and efficiently complete complex processes. 

The manufacturing industry has been facing an unprecedented shortage of skilled labor, with as many as 2.4 million jobs projected to go unfilled between 2018 and 2028. While the industry is growing, manufacturers are struggling to fill these open positions. 

Now more than ever before, it’s critical that organizations in manufacturing actively participate in the training and development of their employees. By doing so, they can fill these vacant positions and work to maintain their current workforce. 

Our team at Roundtable Learning knows that balancing fundamental learning without affecting productivity is difficult. We’ve worked with manufacturing, warehousing, and distribution organizations to deliver measurable results without compromising processes or equipment. 

In this article, we’ll discuss common manufacturing training topics, provide 3 reasons manufacturing training is important, and explore an example of a blended learning program for manufacturing training. 

Common Manufacturing Training Topics

Manufacturing training topics include:

  • Onboarding – Set your employees up for success in their role by introducing them to their organization and mapping out their responsibilities. 
  • Equipment Knowledge – Ensure your employees know how to operate and repair equipment safely and accurately. 
  • Process Training – Teach complex processes and allow for hands-on training that helps employees work at full capacity. 
  • Safety Training – Keep your employees safe on-the-job by teaching them best practices and creating a workforce of proactive safety advocates. 

While manufacturing training covers a wide range of topics that prepare employees for the job, it ultimately fuels an organization’s ability to innovate and grow. When organizations invest in the training and upskilling of their workforce, they keep their employees up-to-date on their job functions, ultimately leading to improved output. 

Take Training To The Next Level With Extended Reality

Your organization can elevate its manufacturing training by using multiple learning modalities in a comprehensive program. For example, your organization could use soundless eLearning modules that review safety training and can be completed at the employee’s workstation. 

Another example would be using immersive technology, such as virtual reality (VR), that allows learners to explore valuable pieces of equipment via VR headset. This provides a unique learning environment where learners can feel comfortable taking risks and learning from mistakes.  

3 Reasons Manufacturing Training Is Important

Keeps Employees Safe On-The-Job

Manufacturing training ensures that employees know how to perform the critical functions of their roles safely. This not only keeps the employee safe on the job but also keeps their coworkers safe.

Training with immersive learning technologies, such as VR or augmented reality (AR), places manufacturing employees in a learning environment where they practice operating and repairing equipment without risking their safety. This ensures they’re prepared for the job and can confidently carry out processes. 

Increases Employee And Production Efficiencies

Organizations can expect higher employee and production efficiency as a direct result of employee training. When employees complete comprehensive training that prepares them for the job, they’re less likely to make mistakes that affect their efficiency and productivity. 

Process and equipment training provides manufacturing employees with the knowledge required to perform their roles efficiently. With a more efficient workforce, manufacturing organizations can increase their output and better meet industry demands. 

Boosts Employee Retention And Job Satisfaction

Organizations lose 25% of all new employees within the first year. Luckily, training can reduce turnover by increasing employee retention and job satisfaction. Employees will be more compelled to stay at an organization that supports their development through training opportunities. 

Training programs that start from Day 1 and continue throughout an employee’s lifecycle help to develop long-term employees that support your organization’s growth. With a lower turnover rate, organizations will not only save more money, but create a more tenured workforce. 

Adopt A Blended Learning Program To Meet Your Manufacturing Training Needs

Manufacturing training is not one-size-fits-all. Instead, this training is best implemented through a combination of multiple learning modalities that effectively meet objectives and reinforce learning. Let’s walk through an example of a blended learning program for safety training. 

To begin, learners watch a kickoff video. In this video, various members of upper-level leadership welcome the learner to the training program and explain how this program reinforces the organization’s values. 

As a follow-up to the kickoff video, learners individually complete eLearning modules that teach them different safety training terms and practices. Through multiple-choice and true/false questions, learners are tasked with testing their knowledge before the next activity. 

To provide a hands-on element to training, learners complete a full VR activity on safe equipment operation. By putting on a headset, learners are transformed to their work environment with all of the real-life sights and sounds. In this experience, the learner actively practices operating and repairing digital recreations of complex machinery. 

Accomplish Your Manufacturing Training Goals Today!

We’ve covered the basics of manufacturing training, from common training topics to an example of a blended learning program for manufacturing training.

Are you ready to provide comprehensive training that will benefit your manufacturing workforce? Reach out to an expert on our team to help streamline your processes and create a well-trained workforce through a custom training program.

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FAQ

What are the most critical topics for manufacturing training?
The most critical topics include onboarding for role clarity, equipment knowledge for safe operation and repair, process training for efficiency, and comprehensive safety training to prevent workplace hazards.
Why is manufacturing training important for retention?
Training improves retention by demonstrating an organization’s commitment to employee development, which increases job satisfaction and reduces the likelihood of new hires leaving within their first year—a period where 25% of turnover typically occurs.
How does Virtual Reality (VR) benefit manufacturing training?
VR benefits manufacturing training by providing a risk-free, immersive environment where employees can practice operating complex machinery and handling hazardous scenarios without endangering themselves or damaging expensive equipment.

 

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